05-078 HELMETS & AUDIO PRIMARY & CLUTCH CONTROL CABLES & HYDRAULIC LINES OIL, OIL FILTERS & OIL COOLERS SEAT TRANSMISSION FOOT CONTROLS HARDWARE EXHAUST GASKET & SEALS FRONT FORKS WINDSHIELD ELECTRIC & LIGHT FINAL DRIVE FRAME & REAR SUSPENSION LUGGAGE ENGINE ELECTRICS WHEELS & TIRES FENDER & STRUTS TOOLS & CHEMICALS INTAKE BRAKE GAS & OIL TANK TECH TIPS & CROSS REF OEM>ZPN ENGINE HANDLEBAR, HAND CONTROLS & MIRRORS GAUGES & DASHES ALPHABETICAL INDEX Polarizing generators and regulators The following information and instructions are for your use, so your warranty will by in effect. No warranty can be in effect if these instructions are not followed. Whenever any component of a generator charged electrical system is serviced it is necessary to re-polarize the complete system, making sure it has the correct polarity so the system will charge in the right direction. If the system is put into service with the wrong polarity it may result in burned relay points, a dead battery and damage to both the regulator and generator. Instructions: 1. To polarize a generator system with a mechanical regulator, momentarily connect a jumper wire of adequate gauge (a battery cable is ideal) between the “bat” and the “gen” terminal on the regulator after all wires have been properly connected and before starting the motor. 2. To polarize a generator system with electronic regulator/ rectifier. Before mounting the generator of the vehicle, place the generator on a non conducting work surface (like a wooden bench) and connect the positive terminal of a battery to the armature terminal of the generator. Then momentarily “flash” the negative battery terminal to the generator field terminal. Pos ZPN Description Application OEM 17 780253 Armature bearing, drive end, 15x35x11mm, SKF 6202 1918-1957 31009-30, 9007 17 231427 Armature bearing, drive end, 15x35x11mm, V-Twin Mfg. 1918-1957 31009-30, 9007 18 - Field coil wire terminal 1924-1957 9900 19 - Retaining ring 1932-1957 11004 20 745830 Generator, remanufactured, Samwel 1932-1957 29975-30 21 - Overhaul kit 1932-1948 30007-40 22 780289 Fastening screw, 1/4-24x1 1/8" oval head, white plated, set of 2 1932-1957 W & G 2349 22 780290 Fastening screw, 1/4-24x1 1/8" oval head, parkerized, set of 2 1932-1957 W & G 2349 22 780261 Fastening screw, set of 2 1937-1948 UL 30011-30 22 780260 Fastening screw, set of 2 1936-1957 FL 30011-36 23 780262 Frame screw, set of 2 1932-1957 30012-32 24 780244 Generator strap, chrome 1930-1936 VL, 1937-1948 UL, 1930-1957 W & G 30025-30 24 780245 Generator strap, black 1930-1936 VL, 1937-1948 UL, 1930-1957 W & G 30025-30 24 780243 Generator strap, chrome 1936-1952 FL 30025-36 25 780662 Nut and washers (Pos. 10, 14 & 25) 1930-1952 30029-30 26 780272 Frame 1932-1948 30090-32 26 - Frame 1949-1954 30093-49 27 781997 Left frame end 1932-1957 30132-32 28 780233 Commuter cover, black 1932-1957 30137-32 28 780234 Commuter cover, chrome 1932-1957 30137-32 29 780276 Gasket, Genuine James, 10-pack 1932-1957 30138-30 30 740379 Gasket, Genuine James, 10-pack 1932-1957 30143-30 31 - Shim 1948-1957 FL 30144-45 32 742869 Oil seal, Genuine James, 5-pack 1946-1957 30145-46 32 - Felt washer retainer, replaced by 30145-46 oil seal 1946-1957 30146-46 33 780251 Shunt field coil, white dot, Samwel, Made in Holland 1932-early 1952 30202-32 33 - Field coil late 1952-1957 30202-52 34 780250 Regulating field coil, orange dot, Samwel, Made in Holland 1932-early 1952 30206-32 35 - Field coil wire terminal 1932-1957 30231-51 36 780263 Gasket, field coil terminal (2), Eastern USA, 10-pack 1932-1957 30228-32 37 780277 Pole piece, set of 2, V-Twin Mfg. 1932-early 1952 30271-30 37 780279 Pole piece, set of 2, Samwel 1932-early 1952 30271-30 38 780264 Pole piece screw (4), 10-pack 1918-1957 30280-18 39 - Brush holder only (2) 1952-1957 30351-51 40 780273 Positive brush holder all 1932-1951, 1952 45CI 30352-32 40 - Positive brush holder 1952-1957 FL 30352-52 41 780274 Negative brush holder all 1932-1951, 1952 45CI 30353-32 41 - Negative brush holder 1952-1957 FL 30353-52 42 780265 Gasket, brush holder insulator, Eastern USA, 10-pack late 1952-1957 30373-51 42 788692 Gasket, brush holder insulator, Samwel, 5-pack late 1952-1957 30373-51 43 780266 Third brush holder, Eastern USA 1932-1957 30385-32 44 745980 Set brushes and springs, Samwel 1932-early 1952 30425-32; 30450-32 + 30429-216 44 780267 Set brushes and springs, Eastern USA late 1952-1957 30425-51; 30450-51A + 30427-26 45 710722 Positive terminal screw kit, 6186+7220+7634+30460-32+30463-32 1932-1957 30461-32 46 780275 Armature, Samwel 1932-1957 30851-32 47 - Shim .018" 1918-1957 30890-18 48 - Shim, .015" 1952-1957 30890-51 49 - Washer, bakelite 1930-1950 30985-29 (Ȧ*ȡ1ȝ (Ȥ(ț7Ȫ,ț6 GENERATOR PARTS
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